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Lapin Andrey







About me


    Life is a project. The converse statement does not work! There is a beginning, the customer, the end is also there, and we don't known it at the beginning of the "project", but if you think about it, all the components of the project can be identified in our lives ....
      My "project" began in 1982 in Penza, in a wonderful family of workers. Thanks to the "customers" of my life, I got higher education which helped me to start a career in my favorite profile, IT, and it is still my hobby. From an early age, I saw opportunities for improvements in the "project" for improvements, so I continue to do it not only in my life, but also in my work, helping to cut costs by increasing the flexibility of a company in its life - the "project." I treat flexibly both to my own and to other "projects", using various tools to achieve the goal.







Professional experience




05.2007 – date: SERVIER Group of Companies, Serdix LLC


04.2016–date – Performance Leader


- Managing the Site's KPIs;
- Tracking the Departments’ KPIs and projects;
- Regular reporting to the Head Office on the Site’s achieved results;
- Adapting and implementing on Site the Best Practices from the other Plants of the Group of Companies;

.....

- Functional management of the Performance Coordinators Team;
- Support and control over the observance of operational excellence methodology;
- Develop short-term and long-term Business Improvement Plans:
            Site’s current condition analysis (“as is” maps);
            Prioritizing on implementation areas and tools;
            ROI study;
            Leading cross-functional projects;
            Measuring, monitoring and communicating the realization effect.
- Developing LEAN manufacturing:
            Assessment of the achieved level of LEAN tools implementation;
            Leading implementations in different areas;
            Coaching in LEAN tools implementation.
- Deliver training for colleagues on the tools of lean manufacturing and continuous improvement;
- Budgeting the department’s expenses.


04.2013–04.2016 – Performance expert


- Leading the projects aimed at processes optimization and cost reduction;
- Implementing the LEAN culture at the Site;
- Adapting the LEAN tools according to the business needs;
- Conducting “White belt” four-hour training sessions (basic performance training);


04.2013–04.2016 – Performance coordinator


- Supporting Project Leaders in the implementation of LEAN tools (5S, VM, KANBAN);
- Regular review of Departments for the compliance with the achieved LEAN level.


04.2010–03.2012 – IT Engineer


- Managing the Company’s infrastructure;
- Information system maintenance and monitoring;
- Installation, adjustment and modernization of the process equipment;
- Developing and updating the documentation;

.....

- Interaction with the Departments on users satisfaction with the IS;
- Participating in projects on new Information Systems implementation;
- Developing training materials and conducting IS users training;
- Budgets drawing up and control (both investment and operational);
- Participating in the IT Performance events development and activities; optimization of services supports costs, implementation of up-to-date hardware and communication means.


05.2007–03.2010 – Computer networks and office equipment Specialist


- Support and management of automation systems, video surveillance & access control system;
- Support and management of the Alcatel Enterprise (R7.1) exchange station;
- Users’ software & hardware troubleshooting;
- Maintenance support of the computers and office equipment;

.....

- Providing informational and technical support for users;
- Developing preventive measures on end users operation efficiency;
- Negotiating with hardware and services suppliers, tendering out and purchasing;
- Working with sub-contractors;

09.2003 – 05.2007 – Stels LLC Group of Companies


Privately held, smooth-growing Russian goods-and-services Company. Business profile: sales and mounting of KALEVA vinyl windows, entrance and interior doors, stretched ceilings, heat-insulated floors, air conditioning units, construction-and-repair works. The Company is located in Penza.


09.2003–10.2005 – LAN Administrator /IT Specialist


- Providing informational and technical support for users;
- Managing the informational infrastructure of the Company;
- Providing computer and office equipment maintenance support;
- Created a peer-assisted network of the “star” type for the office, using wire and wireless connections;

.....

- Configured a radio channel to ensure connection between the head office and the utilities building at a distance of 1000 m.


10.2005–05.2007 – Head of the repair-and-construction department


- Took the lead of a newly-created activity within the Company;
- Employed 6 teams completed with 35 skilled workers, signed seasonal contracts with 4 teams;
- 3 government contracts fulfilled on buildings reconstruction (kinder garden, Culture Center, Town hall);
- A 3-storeyed shopping center 1500 sq. m. built and put into operation.






Education



General


• 2009 – “Specialist” non-commercial educational center at Bauman Moscow State Technical University Qualification: Administration and support of Operational Systems
• 2004 – Penza State University Qualification: Computers, systems and networks Graduation work: Inventory management. Creating an Inventory Accounting Software



Additional



• 06.2016 —“YES” Foreign Languages Center: High Intermediate - certificate;
• 03.2014 — POSITIS / SM Conseil: Soft skills (Paris, France)
• 03.2014 — Internal corporate training for coaches: “White Belt” program (Paris, France);
• 09.2013 — Value Added Consulting LLC: Project defense at the “Green Belt” program - certificate;

.....

• 01.2013 — Value Added Consulting LLC: “Green Belt” training;
• 11.2012 — “Lean Management School” Autonomous Non-Commercial Educational Organization. 5S system: a way to work standardization and new quality of workplaces. Company level
• 04.2012 — LEAN tools;
• 04.2011 — ITIL v3 Operational Support and Analysis - certificate;
• 06.2010 — ITIL v3 Foundation - certificate;
• 02.2010 — “YES” Foreign Languages Center: Intermediate - certificate;
• 09.2009 — Alcatel-Lucent LLC: Administration of the exchange station Alcatel-Lucent OmniPCX Enterprise R9.0 - certificate;
• 07.2009 — ConsultantPlus | PROF Technology;
• 03.2009 — “BKC-International House” Language school: Pre-Intermediate;
• 08.2008 - 03.2009 — Microsoft Training on the support of infrastructure, operational server units and client environment;
• 04.2008 — Good Manufacturing Practice. Basic GMP terms. Record keeping.



Portfolio of projects

Reduction of technical downtime in the packaging line

Leader of the project. The project was implemented as part of the LEAN 6Sigma training and certification for Green Belt. The training took place in France by the external company ValueAdded. In the framework of the project, the DMAIC approach was used with the use of the entire range of tools. The goal of the project was to reduce losses that affect efficiency and productivity. The result of the project increased the efficiency of the packaging line by 3.1%, which helped to avoid overtime hours.

Optimization of the production process - the "weighing" stage

Leader of the project. One of the first in the chain of production of medicines and the most critical stage is the process of "weighing". In addition, it is manual labor. A project was launched to optimize the production process, aimed at simplifying weighing, speeding up the process, and also confirming the provision of labor protection and quality. The result of the project was a reduction in lead time by one day for each batch.

Reduced consumption of purified water

Leader of the project. As part of the reduction in the cost of production, an unusual project was chosen, aimed at reducing the consumption of purified water, which is used for cleaning equipment. The project implements the PDCA approach. Economic benefits have been achieved, which in a short period amounted to more than 1Mub, and also a significant contribution to the preservation of the environment and natural resources - more than 500m3 of water resources.

Reducing the time of equipment changeover

The Mentor. One project combined three subprojects with different project teams. The goal of all teams was to reduce the changeover time at strategically important equipment nodes (packing lines and tablet presses). The overall success of all projects was the exclusion of overtime hours and the implementation of production plans on time and in full.

Suggestion System

One of the large-scale LEAN-projects, which involved all departments of the enterprise. An impressive result of the system implementation was more than 250 realized proposals aimed at reducing the production cost, improving the quality of products, simplifying documentation and processes, safety and labor protection. The system is dynamically gaining momentum year after year with the support of the internal functional group of efficiency coordinators.

Implementing the OEE tool

A culture of effectiveness evaluation has been created on common approaches to calculating equipment efficiency. Developed by - local resources - software for data collection and analysis of the situation at work. All key departments (production, technical service, quality management) are involved in the analysis of data on the daily (operational meeting) and weekly (collection of departments) basis for making decisions on improving the efficiency of production processes.

Create a value stream map

Against the backdrop of dynamically developing sales of a strategically important product, the need to define control points of the process from the moment of receipt of the order to the moment of shipment, identifying places for improvements and drawing up a plan for reducing production time, became urgent.

Visual Management

Visual management is implemented in a visual board format in 7 most important departments for business, with weekly meetings aimed at improving the effectiveness of the department. In addition, the "visual management" tool is used day to day as part of process improvement.

5S

An instrument was introduced in 9 departments, which went into the state of "improvement". The phased implementation covered the whole activity of the enterprise from the production site to the office.



Skills and Competencies

Technical





Higher IT education and seven-year experience in IT developed strong technical skills and allowed to become an IT expert:
• Expert knowledge of Microsoft

.....

Office 2007/2010/2013 products;
• Advanced user of Operational Systems MS Windows Server 2008/2012, Windows 7/8/10;
• Programming and representation languages proficiency: VBA, Visual C++, HTML;
• Knowledge of specific programs and systems: TAC VISTA (BMS), Readwin 2000, ChemStation, APTCom, DataKrat, TaxCom;
• Confident administration of office equipment: HP lines nc/dx/dc, Depo, Dell, МФУ Xerox, Tandberg videoconference and Server equipment: HP Proliant DL, HP MSL, PBX Alcatel OmniPCX




Continues
improvement





Being a certified expert ("Green Belt") at LEAN 6 SIGMA at the international level, I am fluent in my operational activities at:
• approach: DMAIC, PDCA;

.....

• 6 SIGMA tools: Process Mapping, SIPOC, CTQ, Process capability, Control Chart, Pareto, Cause & Effect, 5Whys, Brainstorming, FMEA, ROI.
• LEAN tools: 5S, Visual Management, KAIZEN, GEMBA, SMED, Just In Time, Value Stream Mapping, Suggestion System, OEE, OPE, KANBAN, Standard Work, MUDA.
All the above approaches and tools are practically used me for goals achievement and were successfully applied at the implementation of the following projects:
? Decrease Technical Down Times on the blister line;
? Optimize production process –«weighting» stage (decrease lead time);
? Decrease water consumption;
? Decrease change over time;
? Decrease energy consumption;
? Optimize Declaration and Certification process.





Personality





• Advanced leadership skills coupled with excellent communication skills;
• High level of responsibility and self-management;
• System thinking, analytical mind-set,

.....

contributing to fast learning ability;
• Stress-resistant, initiative, energetic; creative thinker;
• Abstain from alcohol and smoking.







Data



E-mail:                                 Andrey.Lapin.V@gmail.com
Phone:                                +7 (916) 888-42-91
Place of residence:           Moscow
Date of Birth:                     10.03.82
Family status:                    married
Languages:                        English (Intermediate)
Driver's license:                 “B”




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